Hyundai Accent

Repair and car operation

12.15. Steering transfer of cars with the steering amplifier

1 – a counternut of a tip of steering draught, 50–55 Н•м; 2 – a collar; 3 – a protective cover; 4 – a collar; 5 – steering draught, 80–100 Н•м; 6 – a lock washer; 7 – a counternut, 50–70 Н•м; 8 – a stopper; 9 – a spring; 10 – an emphasis; 11 – the plug; 12 – a stopper; 13 – a counternut, 20–30 Н•м; 14 – the ball bearing; 15 – картер steering transfer; 16 – a collar;

17 – a stopper gear рейки; 18 – plugs gear рейки; 19 – a sealing ring; 20 – a lock washer; 21 – tubes, 12–18 Н•м; 22 – a sealing ring; 23 – a sealing ring; 24 – the ball bearing; 25 – a shaft of a gear wheel and a gear wheel; 26 – a sealing ring; 27 – the case of the regulating valve; 28 – a sealing ring of round section; 29 – the needle bearing; 30 – gear рейка; 31 – a dustproof cover; 32 – a tip of steering draught.

Removal

PERFORMANCE ORDER

1. Take шплинты and turn away a nut of fastening of pins of spherical hinges of tips of steering bent for to rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering draughts from rotary fists. 2. Turn out a bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer. 3. Merge a liquid from a hydraulic drive of the amplifier of a steering. 4. Disconnect pressure head and returnable hoses from картера steering transfer. 5. Turn out fastening bolts картера steering transfer. 6. Remove a back support of the engine. 7. Remove the stabilizer of cross-section stability. 8. Move steering transfer and get it on the right side of the car. The prevention At removal of steering transfer be careful not to damage protective covers.

Check and preliminary adjustment before installation

Fix steering transfer to a vice which sponges are closed by a soft material.

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The prevention

At fastening of steering transfer in a vice wrap up steering transfer by a fabric and be careful not to damage it at compression of a vice.

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Preliminary loading of a gear wheel

PERFORMANCE ORDER

1. Measure preliminary loading, turning a gear wheel the special tool 09565–11100 on one turn everyone 4–6 with. Also measure starting effort gear рейки. Full preliminary loading of a gear wheel: 0,6–1,3 Н•м. The prevention Measure preliminary loading at full capacity gear wheels of steering transfer. 2. If preliminary loading does not correspond to demanded values, first of all, adjust the moment of an inhaling of a stopper and repeatedly check up preliminary loading of a gear wheel. 3. If adjustment of the moment of an inhaling of a stopper does not give positive results, check up or replace stopper elements.

Resistance to a deviation of steering draught

PERFORMANCE ORDER

1. Make 10 deviations of steering draught. 2. By a dynamometer measure effort which is necessary for putting for a deviation of steering draught. Effort of a deviation of steering draught: 2–5 Н 3. If the measured value exceeds rating value, replace knot of steering draught. The prevention If the measured value below rating value and steering draught turns smoothly and without люфта, she can be established on the car. However, if the measured value more low 4,3 Н, replace steering draught.

Check of the goffered protective cover

PERFORMANCE ORDER

1. Visually check up the goffered protective cover on absence of damages and deterioration of its properties. 2. Be convinced that the protective cover is established in correct position. 3. If the goffered protective cover has defects, replace it.

Dismantling

PERFORMANCE ORDER

1. Remove a tip of steering draught from steering draught. 2. A screw-driver edge remove a protective cover of the spherical hinge of a tip of steering draught. 3. Remove a collar of fastening of the goffered protective cover. 4. Remove a clip of fastening of the goffered protective cover. 5. Move the goffered protective cover to steering draught. The prevention At replacement of the goffered protective cover check up absence of a rust on steering transfer. 6. Remove directing pipe from картера gear wheels. 7. At slow moving gear рейки merge a liquid from картера steering transfer. 8. Turn out a stopper. 9. With a gear wheel turned clockwise before blocking gear рейки, turn on самоконтрящуюся a nut. 10. A chisel unbend the lock washer located between steering draught and gear рейкой. 11. Turn away steering draught from gear рейки. The prevention At removal of steering draught be careful not to turn gear рейку. 12. Turn out a counternut of fastening of a stopper. 13. The special tool 09565–21100 turn out a stopper. 14. Remove a spring, an emphasis and the plug with картера steering transfer. 15. Turn out two bolts and remove the valve case. 16. A screw-driver edge turn a stopper gear рейки clockwise while the end of a lock ring does not leave a groove in картере steering transfer. 17. When the end of a lock ring leaves an aperture of the case of the cylinder gear рейки, a screw-driver edge turn a stopper of steering transfer counter-clockwise and remove a lock ring. 18. Remove a stopper gear рейки, the plug and gear рейку from картера steering transfer, moving them towards a gear wheel. The prevention After removal of steering transfer be convinced that have replaced a lateral sealing ring картера. 19. Remove a sealing ring of round section from the plug gear рейки. 20. Remove a sealing ring from the plug gear рейки. 21. A plastic hammer remove the case of the valve from its case. 22. The special tool 09565–21000 remove oil consolidation and the ball bearing from the valve case. 23. Remove the ball bearing from картера gear wheels. The prevention Be careful not to damage the valve cylinder in картере steering transfer. 24. Remove the needle bearing from картера steering transfer. 25. Special tools 09573–21200, 09555–21000 remove a return washer and oil consolidation from картера steering transfer. The prevention Be careful not to damage the cylinder gear рейки in the gear wheel case.

Check gear рейки

PERFORMANCE ORDER

1. Check up gear рейку on absence of damages of teeths or their deterioration. 2. Check up surfaces of contact of oil consolidation on absence of damages. 3. Check up gear рейку on absence of a deflection or twisting. 4. Check up a sealing ring of round section on absence of damages or deterioration. 5. Check up oil consolidation on absence of damages or deterioration.

Check of the valve of a gear wheel

PERFORMANCE ORDER

1. Check up the gear wheel valve on absence of damages of teeths or their deterioration. 2. Check up surfaces of contact of oil consolidation on absence of damages. 3. Check up a sealing ring on absence of damages or deterioration. 4. Check up oil consolidation on absence of damages or deterioration.

Bearing check

PERFORMANCE ORDER

1. Check up the bearing on absence of jamming or extraneous noise at its rotation. 2. Check up the bearing on absence excessive люфта. 3. Check up on absence of the needle bearing.

Other checks

PERFORMANCE ORDER

1. Check up a cylinder surface картера steering transfer on absence of damages. 2. Check up a protective cover on absence of damages, ageing and cracks.

Assemblage

PERFORMANCE ORDER

1. Grease a surface of sliding of oil consolidation gear рейки. Recommended greasing: a liquid for the amplifier of a steering of type 3 2. Establish a return washer and oil consolidation in картер steering transfer to the position shown in drawing. 3. Put greasing on all surface of the needle bearing. Recommended greasing: SAE J310, NLGI №2 4. Fix the needle bearing on the special tool 09432–21600 and establish it in картер steering transfer to a contact the tool картера. The prevention Pay attention to a direction of installation of the needle bearing. 5. Grease the ball bearing and the special tool 09222–21100 establish it. Recommended greasing: SAE J310, NLGI №2 The prevention Always use the new bearing. 6. Grease surfaces of oil consolidation of the plug gear рейки. Recommended greasing: a liquid for the amplifier of a steering of type 3 7. Establish oil consolidation in the plug gear рейки. 8. Grease a sealing ring of round section and establish it in the plug gear рейки. 9. Grease teeths gear рейки and wrap up its sticky tape. Recommended greasing: SAE J310, NLGI №2 The prevention Do not block greasing a ventilating aperture in gear рейке. 10. Establish gear рейку in картер steering transfer. Then establish the plug and a stopper gear рейки. 11. Press a stopper gear рейки before occurrence проточки and, turning a stopper, establish a lock ring. The prevention The lock ring should not be visible through an aperture in картере gear рейки. 12. The special tool 09432–21600 establish oil consolidation and the ball bearing in the valve case. 13. Oil and recommended greasing knot of the valve and establish it in картер steering transfer. Recommended oil: PSF–3 Recommended greasing: SAE J310, NLGI №2 14. Oil also the special tool 09434–14200 establish consolidation in the valve case. 15. Establish knot of the case of the valve with a sealing ring in картер steering transfer. 16. Establish a lock washer and steering draught and in two places зачеканьте a washer fillet. The prevention Combine short moustaches of a lock washer with dredging on картере steering transfer. Always use a new lock washer. 17. With a gear wheel turned against the stop clockwise, tighten самоконтрящуюся a nut. 18. Put hermetic on a carving part of a stopper and tighten a stopper the demanded moment. The inhaling moment: 50–70 Н•м 19. Зачеканьте a stopper in two places on its circle. 20. Establish the plug, an emphasis and a spring in an order shown in drawing. Before installation put hermetic on a carving part of a stopper. 21. Establish gear рейку in the central position and establish a cover on картер steering transfer. The special tool 09565–21100 tighten a cover the moment of an inhaling 20–25 Н•м. Ослабьте a cover on 10 ° also tighten a counternut the demanded moment of an inhaling. 22. Tighten directing pipe the demanded moment of an inhaling and establish on glue a rubber element. The inhaling moment: 50–70 Н•м 23. Put greasing on the goffered protective cover and establish it in a flute of steering draught. 24. Fix a collar the goffered protective cover. The prevention For fastening of the goffered protective cover it is necessary to use a new collar and a clip. 25. Check up that the goffered protective cover is not overwound. 26. Fill a protective cover with lubricant, establish it on the spherical hinge of a tip of steering draught and fix a lock ring. 27. Establish steering draughts so that the length of the left and right steering draughts was identical. Length of steering draughts: 185,2±1 mm 28. Check up preliminary loading of a gear wheel.

Installation

PERFORMANCE ORDER

1. Establish a rubber support of steering transfer so that it was combined with apertures in a clip and an arm of steering transfer. 2. Put glue sideways the cylinder in an installation site of a rubber support so that its cutting part did not reveal. 3. Check up absence of leaks of a liquid. 4. Check up that the steering wheel turns smoothly. 5. Adjust a convergence of forward wheels. 6. Establish other details taking into account the demanded moments of an inhaling.